Compressors
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Application
fields and use:
The units are specifically designed to match practical
requirements in the field. They are the ideal solution for teh
dry, oil-free and clean compression of air and neutral gases as
requires e.g. in the following application fields:
- pneumatic conveying with air or nitrogen
- aeration of sewage basins
- homogenising of cement
- vacuum production in the glass industry
- prevention of ice build-up in harbours and lakes
- oil booms
- gas-air mixing plants
- oxidation air for power stations
- stationary unloading of silo vehicles
- vacuum production in the paper industry
- conveying and compressing of neutral gases
- blast air for production of spunbonded web
The compressors are
manufactured as air-cooled units for intake volumes from 200 bis
15.000m3/h hergestellt.
Discharge pressures of up to p2 = 3.0 bar and 4.5 bar (abs.)
dry, oil-free compression, temperature limit t2 maximum
250° C.
Vacuum operation is possible with the standard VML-compressors
to a maximum of 70 % (0.3 bar abs.) and as a modified unit to
85 %
(0.15 bar abs.). |
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RANGES OF PRESSURE
In overpressure two dischatge pressure ranges are available.
VML up tp 3.0 bar (a) VM up to
4.5
bar (a)
in vacuum pressure:
VML up to 0.3 bar (a)
up to 0.15 bar (a)
with pre-inlet
SIMPLE OPERATION
All operation and maintenance elements are accessible from one side,
this includes instrument panel, oil filter, oil level sight glasses,
air- and oil filters and therefore enable a simple operation and
maintenance.
LARGE OR SMALL PERFORMANCES
With all the units of the series, rotor profile, internal compression
ratio and accessories can be optimized to meet individual requirements.
TECHNOLOGY
The units are delivered complete with internal installation, pipng and
wiring, and are ready for connection to the customer's system. By using
a frequency converter the volume can be regulated over a large range
with a ratio of approximately 1:4. Relatively small rotor diameters and
low risk of internal contamination preclude any additional imbalances
that could increase vibration. Even under difficult operating conditions
the calculated bearing lifteime is more than 40.000 hours.
ADAPTABILITY
Depending on customer requirements the scope of supply can include for
example:
- driving motor
- control- and power cabinet
- acoustic hood
- start-up unloading device
- full load / idle running system
DRIVING SHAFT
sealed by peak seals, working maintenance-free in combination with a
well-aimed oil-chamber release..
CHASSIS
The base frame for the compressor stages with belt drive has several
functions. It is base support for the compressor stage, suction-silencer
and oil reservoir in one. That reduces costly installation surface.
WITH BELT DRIVE
The belt drive of the units is designed so that v-belt tension is constant
in all operating conditions. The weight of the motor mounted on a hinged
support ensures that the tension of the v-belts is always as it should
be.
ENERGY CONSUMPTION
Depending on the maximum discharge pressure 3 + 4 or 4 + 6 screw
profiles are used. This results in an optimum use of energy despite
other influences such as tolerances, pressure losses at accessories and
deflections of the volume flow.
EFFICIENCY
During the whole operation period of the compressor the efficiency
remains virtually constant so that no reduction of the conveying
capacity will occur.
SCOPE OF SUPPLY AND
PERFORMANCES
Belt
drive
- Screw compressor stage with
reinforced bearing of the driving shaft
(female rotor) suitable for belt-drive.
Forced-feed lubrication including oil
pump, Oil filter, oil return flow valve,
turbo filter for oil chamber release.
- Base support as suction silencer with
hinged motor plate (three-phase
current motor)
- Intake filter (single-stage) integrated
in the base frame
- Belt drive with guard
A
A
A
A
A
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Gearbox
- Screw compressor stage
with integrated step-up
gearbox, forced-feed
lubrication including
oil pump, oil filter,
oil return flow valve,
air/oil cooler, turbo filter
for oil chamber release
- Base support for
compressor stage and
driving motor (three-
phase current motor)
- Intake filter
(double-stage) with
intake manifold
- Flexible coupling with
guarda
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Items
also belonging to the
basic unit:
- Discharge silencer
- Safety relief valve (type-tested)
- Non-return valve
- Expansion joint with tie-rod,
discharge side
- Flexible machinery mountings
with anchor bolts
- Instrument panel for protection
of the machine with indication
and mointoring
* for VML for suction- and oil-
pressure
* for VM for suction-, discharge-
and oil temperature, single-fault
indication and operating hour
meter
Extended scope of instrumentation
same as for VM possible even for
VML against extra price. |

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