|
Pneumatic
Knocker
|
Design
and operation principles
The pneumatic
knocker achieves a high grade of impact energy by the
spontaneous release of the accumulated compressed air pressure.
The
figure shows the design:
The piston (1) designed
as a permanent magnet, adheres in the end-position to the anchor
plate (2) until the com-pressed air fed through the lid (3)
overcomes the magnetic force. The impact piston loosens from the
anchor plate, is very highly accelerated by the accumulated
compressed air and hits onto the striker (4) with speed
of 6 to 7 m/sec., which transmits the impact to the silo wall.
When deaerating the cylinder, the piston will be pressed back
into the starting position by means of the spring (5).
Application
The pneumatic
knocker is used for bulk goods with material flow problems as
for instance bridge, siphon and residue formations, when high
speed shakers and vibrators with soft sine-shaped oscillations
are no longer effectice.

The effect of the knocker
is comparable to that of the famous "silo hammer", but
without distorted silo spouts additionally impending the
material flow.
The pneumatic
knocker produces an ideal elastic shock, referred to as impact
energy E=mv2/2
and impulse J=mv.
There is no
impact force or out-of-balance such as vibrators generate.
The effectiveness of the knocker may be judged according to the
following rule:
If the product
can be knocked off or be brought to flow by a hand hammer, the
pneumatic knocker would also be effective.
Material flow
problems can be solved by the operation personnel either by
actuating a switch or a valve or be totally prevented by an
automatic control.
This figure may provide a rough reference for chosing the
adequate size and number of pneumatic knockers for round silos
of 60° cone.
In case of rectan-gular containers, the knockers are instal-led
at the longer sides.
For product conveying out of a silo, cycle times of 5 to 20
seconds are recommended.
Too frequent knocking should in any case be avoided, otherwise
the product would be compressed.
Continuous product flows such as in dust filters and spray
towers should be knocked in cycle times up to 30 seconds.
If the layer of product becomes too thick, an avalanche-like
break-off could block the outlet or overload the following
machines. |


|
|
type |
dimensions in mm
|
magnetic
adhesion |
impact
weight |
storke |
impact
energy |
impulse |
weight |
air
consumption
per impact
at 3 bar |
| |
A
|
B
|
C |
D |
H |
L |
R |
N |
kg |
mm |
Nm |
Ns |
kg |
liter |
|
K 40 |
54 |
11 |
9,5 |
85 |
173 |
65 |
R 1/8" |
220 |
0,32 |
35 |
7,7 |
2,2 |
1,35 |
0,18 |
|
K 63 |
78 |
15 |
14 |
120 |
208 |
95 |
R 1/4 " |
640 |
1,3 |
40 |
25,6 |
7,5 |
3,6 |
0,70 |
|
K 80 |
92 |
19 |
14 |
140 |
249 |
115 |
R
1/4" |
1160 |
2,45 |
55 |
58 |
16,7 |
6,6 |
1,30 |
|
K 100 |
115 |
22 |
18 |
182 |
318 |
145 |
R 3/8" |
1620 |
4,9 |
57 |
97 |
28,5 |
13,5 |
2,9 |
|
K 125 |
150 |
27 |
18 |
205 |
406 |
170 |
R 1/2" |
2560 |
9,7 |
80 |
205 |
60,5 |
25,1 |
6,2 |
|
K169
|
190
|
33 |
26
|
300
|
485
|
240
|
R3/4"
|
4150 |
16 |
102 |
415 |
115
|
60,5 |
12 |
Back to survey "discharge
aids" |